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The Screen Printing Process > Step 2 > Step 3

Now We're Ready to Roll! - Step 3

After the art has been approved. We need to output the film that we use to make the screens.

Just to give you an idea of what we are saving you, take a look at these prices taken from *another* film output business


THESE PRICES TAKEN FROM A FILM OUTPUT SITE

Again, Apparel-Printers only charges $12.00 for spot colors on SOME orders. The film fees for a process print job are $25 per color. This is a one time charge. We will let you know in your initial quote if there will be any film fees for your project.



Turning out the lights:

All of the art is then pre-registered and checked for detail and quality:

Once the art is completely approved in-house we send the job to our screen dept.

The first step in the screen department is to coat the screens with a photosensitive emulsion

Next, the screen dries, it's placed on the vacuum light table and exposed with a 3000 watt metal halide light.

      

The Final Touches:

After being exposed the screens are then washed out with a pressure washer at around 1300 psi.
Once the image is washed out it is double checked with the films for accuracy.





The Actual Printing Process:

Each color in the design must be blocked, taped, setup, and squeegeed. For smaller runs, we use one of our manual presses, for larger runs with more colors, we use our 8 head automatic press. By "flashing" or drying the ink between each color layer, we are able to give you bright, professional quality printing, with years of wear and tear :-)

Blocking
Tape
Setup
Print

There you have it. Most ALL other companies charge for this process.

Apparel-Printers is truly in the business of saving you money.

It is rare in this day and age to actually get something for free.

No Strings, No Gimmicks, No Kidding

Let us get started on your project today so you can send us comments like these:

"I got the T-shirts today. They really look fabulous. Thanks a million! I will put the check in the mail today for you and will send you a picture when we get back from our [rafting] trip --Sabrina"

Here's a photo of the actual finished product printed on a shirt:

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Screen Printing Process:


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Custom T-Shirts | Screen Printing | Embroidery | Our Catalog | Promotional Products
Get a Quote | How to Order | Artwork Info | The Screen Printing Process
Our Customers | Contact Us | Screen Printing Newsletter | Privacy Policy
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